Customized Casting Wholesale OEM Stainless Steel Valve Casting Parts Globe Valve Body by China Manufacturer
Just give us your sample, drawing or ideas, our professional sales team and engineer team and our workshop staff can make a actual product you want.
Product Features :
· Design acc. to DIN EN 593
· Double-sided flange connection acc. to DIN EN 1092-2
· Face to face dimension acc. to DIN EN 558, Series 14 (F4)
· Sealing in both directions of flow
· Resilient seated
· Double eccentrical disc
· Enclosed T-section seal on the disc adjustable and replaceable without removal of the disc
· Closed bearing lugs
· Shafts not in touch with the medium, dry-shaft design
· Basic version with fitted, cast encapsulated worm gear box, self-locking and adjustable limit stops as well as a mechanical position indicator on the gear box cover
· Gear boxes with raised protection for buried application, optional
Materials (basic version):
· Body, disc and bearing cover made of ductile cast iron EN-GJS-400-15 (GGG-40)
· Shafts made of stainless steel 1.4021
· Seat made of chromium/nickel steel
· Shaft bearing made of bronze
· Profile sealing of the disc and O-rings of the shaft seal made of EPDM in accordance with W270 / KTW or NBR
· Bolts and nuts made of SS316 (in touch with medium), all the other external connecting parts made of SS304
· Corrosion protection by means of fusion bonded epoxy powder coating RAL 5015 (average dry film thickness 250μm)
Custom Sand Casting Cast Iron Eccentric Butterfly Valve
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General Products Application/Service Area
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Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system. E.g. Engine bracket, truck chassis bracket, gear box , gear housing , gear cover, shaft, spline shaft , pulley, flange, connection pipe, pipe, hydraulic valve , valve housing ,Fitting , flange, wheel, flywheel, oil pump housing, starter housing, coolant pump housing, transmission shaft , transmission gear, sprocket, chains etc.
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Main blank Process for Casting Iron
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Sand Casting , Resin Sand Casting, Green Sand Casting, Shell Molding, Automatic Molding, Lost Wax Casting, Lost Foam Molding Casting etc.
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CT9-10 for Machine Molding Process,
CT8-9 for Shell Molding and Lost Foam Molding Casting Process
CT10-11 for Manual Molding Sand casting Process
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Ductile Iron, Grey Iron Casting, or as customer request.
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Casting Blank Size /Dimensions
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2 mm-2000mm / 0.08inch-79inch for casting iron, as per customer requirement
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Casting Blank Weight
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Range from 0.01kg-1000kg for casting iron
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Applicable Machining Process
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CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/ Broaching/ Reaming /Grinding/Honing and etc.
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Machining Tolerance
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From 0.005mm-0.01mm-0.1mm
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Machined Surface Quality
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Ra 0.8-Ra3.2, according to customer requirement
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Applicable Heat Treatment
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Normalization , annealing, quenching and tempering, Case Hardening, Nitriding, Carbon Nitriding, Induction Quenching.
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Applicable Finish Surface Treatment
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Shot/sand blast, polishing, Surface passivation, Primer Painting , Powder coating, ED- Coating, Chromate Plating, zinc-plate, Dacromat coating, Finish Painting etc.
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MOQ per batch
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For cast iron: 100pcs
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Lead Time
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about 50 days of cast iron eccentric butterfly valve
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Attention:
1.The valve is installed independent of the flow direction of the medium.
2.After the valve is assembled, the thread of the bolt/stem shall be greased to prevent corrosion and facilitate subsequent disassembly.
3.Do not use the valve for pipe pressure regulation, gate valves generally play the role of a switch, to achieve a good adjustment effect, it is recommended to choose a professional regulating valve, water erosion will affect the service life of the valve disc.
4.Do not use valves with EDPM for gaseous fluids.
Definition and use Cast steel flange hard sealed butterfly valve is a valve widely used in industrial pipelines, with various advantages and applicability. The main features of cast steel flange hard seal butterfly valve include: Material diversity: The valve body material is mainly cast steel, but also includes carbon steel, 20 # steel, A182 steel, forged steel A105 F11 F22, chromium molybdenum steel WC6 WC9, stainless steel 304, 316, etc., to adapt to different working environments and medium requirements. Wide range of specifications: Valve specifications range from DN15 to DN1200, with a pressure range of 1.0-50Mpa, suitable for various sizes of pipeline systems. There are various driving modes available, including manual, electric, pneumatic, and gear transmission devices, to meet different operational needs. Excellent sealing performance: Designed using the three-dimensional eccentric principle, the spatial motion trajectory of the sealing surface is optimized, with no friction or interference between the sealing surfaces. In addition, the appropriate selection of sealing materials improves the sealing, corrosion resistance, high temperature resistance, and wear resistance of the butterfly valve. Widely used: It is not only widely used in industries such as petroleum, chemical, power, metallurgy, food, medicine, textiles, and papermaking, but can also be installed on industrial pipelines with temperatures ≤ 425 ºC for regulating flow and cutting off media. The structure of cast steel flange hard sealed butterfly valve includes main components such as valve body, butterfly plate, multi-level valve seat, valve stem, and transmission mechanism. Its structural principle design is unique, using the three-dimensional weaving principle to make the butterfly plate tighter and tighter when closed, achieving a leak free effect. In addition, the valve has good fluid control characteristics, small opening torque, flexible and convenient, labor-saving and energy-saving. Cast steel flange hard sealed butterfly valve has become an indispensable and important component in industrial pipeline systems due to its excellent performance and wide application fields.
Aluminum Die Casting is a method for creating aluminum parts that are well textured or smooth, and have a good surface finishing, and high dimensional stability. The reasons why aluminum is used for metal casting are as follows:
1.It is lightweight and very stable for complex shapes and thin walls.
2.It has high thermal and electrical conductivity.
3.It has good corrosion resistance.
4.It retains its strength at very high temperatures. Advantages Of Aluminum Die Casting Parts
5.Aluminum being a lightweight alloy allows making lightweight parts without compromising their strength.
6.It has the versatility to produce thin-walled simple or complex-shaped parts with good precision.
7.Aluminum cast parts are well textured or smooth depending on the requirements.
8.Since the process is very fast, it allows producing tens of thousands of parts in less time and cost.
9.This mass production is very cost-effective in contrast to other die casting processes.
10.The parts are highly corrosion resistant and are excellent conductors of heat and electricity.
FAQ
Q1: Are you a manufacturer or a trading company?
A: We are a comprehensive company of industry and trade, with our own production workshop.
Q2:Do you support OEM and ODM?
A:Yes,We can produce according to the drawing you provide.
Q3: How to place an order?
A: Customers can contact us online or send us an email with a detailed inquiry list, and then we will reply as soon as possible.
Q4: About the terms of payment.
A: We can accept TT
Q5: What are your payment terms?
A: 30% by telegraphic transfer as a deposit and 70% before delivery. Before you pay the balance, we will show you photos of the products and packaging.
Q6: What's your delivery time?
A: Normally, it takes 7 to 60 working days after receiving the advance payment. Depends on the products and quantity you order.
Q7: About the discount.
A: If the order is large enough, we will give a reasonable discount.
Q8: Can you send me samples then I can feel your quality ?
Yes, of course.
Q9: Can you add our own logo on the products?
Yes. We offer the service of adding customers' logo on the products. There are many types of this service.
If you have this need, welcome to contact me!
Q10: How about your quality guarantee?
We're 100% responsible for damage of full container goods if it's caused by our improper package.
We have very strict QC team to control the quality problem.
From material to finished products, each step, our inspection man to inspect it.
For each order, we will test and have the record.
Q11: Casting Process
Investment cast (wax mould made by middle-temperature wax) /Precision casting, lost Wax Casting (wax mould made by low-temperature
wax)/ Precision casting.
Q12: Casting Tolerance
CT7-8 for Lost-wax casting Process, CT4-6 for investment casting process.
Q13: Machining Process
CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/ Broaching/Reaming /Grinding/Honing and etc
Q14: Machining Tolerance
From 0.005mm-0.01mm-0.1mm.
Q15: General Products Application
Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system,
Agriculture machine metal Parts etc