Custom Green Sand Casting Valves Casting Iron Valves with Paint

• Customization: Available
• Casting Method: Sand Casting
• Casting Form Material: Metal
• Model NO.: MCM
• Casting Form Usage Count: Semi-permanent
• Surface Treatment: Polishing
• Surface Roughness: Ra12.5
• Coating: Talcum powder
• Machining Tolerance: +/-0.15mm
• Standard: AISI
• Certification: ISO 9001:2008
• Service: OEM\ODM
• Quality Controls: 100% Inspection
• Mould Lead Time: 35days
• Quality Control: IQC,Ipqc,OPC
• Transport Package: OEM
• Specification: OEM
• Trademark: MCGEAR
• Origin: Shandong
• HS Code: 8431
• Production Capacity: 800000

Product Description

Aluminium Casting Valve Body Customized Butterfly Valve Body for Oil and Gas Sand Investment Casting Service

 

Product Features :

·         Design acc. to DIN EN 593

·         Double-sided flange connection acc. to DIN EN 1092-2

·         Face to face dimension acc. to DIN EN 558, Series 14 (F4)

·         Sealing in both directions of flow

·         Resilient seated

·         Double eccentrical disc

·         Enclosed T-section seal on the disc adjustable and replaceable without removal of the disc

·         Closed bearing lugs

·         Shafts not in touch with the medium, dry-shaft design

·         Basic version with fitted, cast encapsulated worm gear box, self-locking and adjustable limit stops as well as a mechanical position indicator on the gear box cover

·         Gear boxes with raised protection for buried application, optional

 

Materials (basic version):

·         Body, disc and bearing cover made of ductile cast iron EN-GJS-400-15 (GGG-40)

·         Shafts made of stainless steel 1.4021

·         Seat made of chromium/nickel steel

·         Shaft bearing made of bronze

·         Profile sealing of the disc and O-rings of the shaft seal made of EPDM in accordance with W270 / KTW or NBR

·         Bolts and nuts made of SS316 (in touch with medium), all the other external connecting parts made of SS304

·         Corrosion protection by means of fusion bonded epoxy powder coating RAL 5015 (average dry film thickness 250μm)

Custom Sand Casting Cast Iron Eccentric Butterfly Valve
General Products Application/Service Area	Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system. E.g. Engine bracket, truck chassis bracket, gear box , gear housing , gear cover, shaft, spline shaft , pulley, flange, connection pipe, pipe, hydraulic valve , valve housing ,Fitting , flange, wheel, flywheel, oil pump housing, starter housing, coolant pump housing, transmission shaft , transmission gear, sprocket, chains etc.
Main blank Process for Casting Iron	Sand Casting , Resin Sand Casting, Green Sand Casting, Shell Molding, Automatic Molding, Lost Wax Casting, Lost Foam Molding Casting etc.
Blanks Casting Tolerance	CT9-10 for Machine Molding Process, CT8-9 for Shell Molding and Lost Foam Molding Casting Process CT10-11 for Manual Molding Sand casting Process
Applicable Material	Ductile Iron, Grey Iron Casting, or as customer request.
Casting Blank Size /Dimensions	2 mm-2000mm / 0.08inch-79inch for casting iron, as per customer requirement
Casting Blank Weight	Range from 0.01kg-1000kg for casting iron
Applicable Machining Process	CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/ Broaching/ Reaming /Grinding/Honing and etc.
Machining Tolerance	From 0.005mm-0.01mm-0.1mm
Machined Surface Quality	Ra 0.8-Ra3.2, according to customer requirement
Applicable Heat Treatment	Normalization , annealing, quenching and tempering, Case Hardening, Nitriding, Carbon Nitriding, Induction Quenching.
Applicable Finish Surface Treatment	Shot/sand blast, polishing, Surface passivation, Primer Painting , Powder coating, ED- Coating, Chromate Plating, zinc-plate, Dacromat coating, Finish Painting etc.
MOQ per batch	For cast iron: 100pcs
Lead Time	about 50 days of cast iron eccentric butterfly valve

 
   

Attention:

1.The valve is installed independent of the flow direction of the medium.
2.After the valve is assembled, the thread of the bolt/stem shall be greased to prevent corrosion and facilitate subsequent disassembly.
3.Do not use the valve for pipe pressure regulation, gate valves generally play the role of a switch, to achieve a good adjustment effect, it is recommended to choose a professional regulating valve, water erosion will affect the service life of the valve disc.
4.Do not use valves with EDPM for gaseous fluids.

  

Aluminum Die Casting is a method for creating aluminum parts that are well textured or smooth, and have a good surface finishing, and high dimensional stability. The reasons why aluminum is used for metal casting are as follows:
1.It is lightweight and very stable for complex shapes and thin walls.
2.It has high thermal and electrical conductivity.
3.It has good corrosion resistance.
4.It retains its strength at very high temperatures. Advantages Of Aluminum Die Casting Parts
5.Aluminum being a lightweight alloy allows making lightweight parts without compromising their strength.
6.It has the versatility to produce thin-walled simple or complex-shaped parts with good precision.
7.Aluminum cast parts are well textured or smooth depending on the requirements.
8.Since the process is very fast, it allows producing tens of thousands of parts in less time and cost.
9.This mass production is very cost-effective in contrast to other die casting processes.
10.The parts are highly corrosion resistant and are excellent conductors of heat and electricity.

FAQ

Q1: Are you a manufacturer or a trading company?
A: We are a comprehensive company of industry and trade, with our own production workshop.

Q2:Do you support OEM and ODM?
A:Yes,We can produce according to the drawing you provide.

Q3: How to place an order?
A: Customers can contact us online or send us an email with a detailed inquiry list, and then we will reply as soon as possible.

Q4: About the terms of payment.
A: We can accept TT

Q5: What are your payment terms?
A: 30% by telegraphic transfer as a deposit and 70% before delivery.          Before you pay the balance, we will show you photos of the products and packaging.

Q6: What's your delivery time?
A: Normally, it takes 7 to 60 working days after receiving the advance payment.          Depends on the products and quantity you order.

Q7: About the discount.
A: If the order is large enough, we will give a reasonable discount.

Q8:  Can you send me samples then I can feel your quality ?
Yes, of course.

Q9: Can you add our own logo on the products?
Yes.       We offer the service of adding customers' logo on the products.       There are many types of this service.
If you have this need, welcome to contact me!

Q10: How about your quality guarantee?
We're 100% responsible for damage of full container goods if it's caused by our improper package.
We have very strict QC team to control the quality problem.
From material to finished products, each step, our inspection man to inspect it.
For each order, we will test and have the record.

Q11: Casting Process
Investment cast (wax mould made by middle-temperature wax) /Precision casting, lost Wax Casting (wax mould made by low-temperature
wax)/ Precision casting.

Q12:  Casting Tolerance
CT7-8 for Lost-wax casting Process, CT4-6 for investment casting process.

Q13: Machining Process
CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/ Broaching/Reaming /Grinding/Honing and etc

Q14:   Machining Tolerance
From 0.005mm-0.01mm-0.1mm.

Q15: General Products Application
Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system,
Agriculture machine metal Parts etc