Basic Info.
Casting Method
Thermal Gravity Casting
Molding Technics
Pressure Casting
Application
Machinery Parts
Surface Preparation
Sand Blast
Machining Tolerance
+/-0.15mm
Certification
ISO 9001:2008
QC Control
100% Inspection on Critical Dismension
Cost Control
Most Efficient Production Process Design
Surface Treatment
Polishing
Product Description
Stainless Steel Investment Casting Corrosion Resistant 309L Stainless Steel Castings
Mainly targeting precision metal casting in the petroleum, chemical, shipbuilding, papermaking, and fluid industries. The production materials are mainly stainless steel (including duplex steel and super austenite) and high-temperature alloys, and the products mainly include pump valves, instruments, automotive parts, precision instruments, steam turbines, and engine components.
Investment Casting vs. Die Casting
Investment casting has significantly cheaper tooling and is a more cost-effective option for lower quantity production runs.
Additional benefits include a larger alloy selection and the ability to cast larger pieces.Investment Casting vs. Sand Casting
Investment casting provides a better surface finish and allows for greater design flexibility including the ability to cast thinner walls, create tighter tolerances and create more intricate coring.
Investment Casting vs. Machining
Investment casting can significantly reduce the cost and lower the production time per piece. This is accomplished by producing near net shape parts, while greatly reducing the amount of material waste. In some instances, multiple fabricated parts can be produced as a single casting.
Please provide drawings and specific materials, and our engineers will provide one-to-one service. Make the best offer!Material | Zamak, Zamak3, Zamak5, Zamak7, ZA8, ZA27 |
Machine Size Range | 80 tons to 280 tons |
Part Weight Range | 0.02 KGS to 5 KGS |
Mold Feature | 1) Mould Standard: HASCO, JIS, DME etc |
2) Cavity/core material:H13, 8407 etc |
3) Single or multi cavity die casting moulds |
4) Hardness of steel:40-60 HRC |
5) Lead time:2-4weeks depending on products |
Process | Hot Chamber Die Casting + Machining +Surface Finishing |
Secondary Machining | CNC turning, Milling, Drilling , Grinding etc |
Surface Finish | 1. Satin Chrome 2. Vibratory Finishing |
3. Bright Chrome 4. Thermal De-Burr |
5. Pearl Nickel 6. Powder Coating |
7. Sand Blasting 8. E-Coating |
9. Passivation 10. T-Coating |
11. Satin Nickel 12. Decorative Electroplating |
13. Satin Blackened Brass 14. Lifetime Finishes- PVD |
OEM Service Provided | Yes |
Production Capacity | Automated equipment handles high volume casting jobs of up to 100,000 pieces per week |
Custom Design Vacuum Die Casting Service High Precision Metal Sand Casting
1.Production Capability:
* Die casting * Investment Casting/Lost wax Casting/Precision Casting * Sand Casting * CNC Machining
* Forging * Stamping * Welding
2.Production specifications
* Dimension: OEM/ODM as per drawings
* Surface roughness: As your request
* Processing Tolorance: CT8-CT12
* Applied Software:Pro/E,Auto CAD, Solid Works,IGS,UG,CAD/CAM/CAE
* Packing material we use(According to customer's request):Eco-friendly PP bag, EPE foam, carton box, wooden box, paper, blister film, bubble film,plastic web,Anti-Corrosion Bags,etc
* Trial Sample Delivery Time:25-30 days
* Mass Batch Production Delivery Time: 30days, negotiable according to the order quantity
We do the parts according to customer's drawing in 2D (PDF format) and 3D or CAD stating order quantity, material request,material hardness request,surface roughness request, surface finish request. ODM & OEM parts are welcome!
3.Materials We Use:
* Iron: Grey Iron, ductile iron
* Stainless Steel: AISI 303, 304, 316, 316L, 430F, 440C, 630
* Aluminum: ASTM 380, 2017, 2011, 2024, 5051, 5052, 5056, 6013, 6061, 6063, 6082, 7075, ADC10 (AISi8Cu3) , Extruded/Extrusion Aluminum isavailable
* Carbon and Alloy Steel: AISI 1008, 1010, 1015, 1025, 1030, 1045, 1060, 12L14, 1144, 1215, 4140, 4340, SCM440
* Brass: CA260, C36000, C3601, C3602, C3603, C3604, C37700, C3771,Hpb59-1,H62,C27200(CuZn37),Etc.
* Plastic: POM, NYLON, NORYL, Acetal, Delrin, Polycarbonate, PEEK, Acrylic, ABS,Bakelite
* Special Material: Titanium 6AL-4V, Carpenter Invar 36, Remko B, Nickel Silver C79200, ASM 4640 (Aluminum Bronze), Hastelloy C276 Nickel Alloy
4.Finish We Do:
* Nickel Plating / Electroless Nickel Plated / Zinc Plated / Hard Chrome Plating
* Anodizing / Hard Anodized
* Black Oxide
* Passivation
* Sand Blasting
* Laser Marking
* Powder Coating
* Chem Film
* Vacuum Deposited Aluminum (Mirror Finish) / #4 Brushed Finish / #8 Mirror Finish
Please send the product material and quotation you need, we will provide a quick reply.1.Casting Details |
Mainly Material | stainless steel, carbon steel, steel, aluminium, brass, bronze, copper |
Process | investment casting, lost wax casting, silica sol casting. water glass casting, die casting |
Casting tolerance | CT4-CT6 (GB/T 6414),CT7-CT9 (GB/T 6414) |
Standard | AISI, ANSI, ASTM, JIS, GB, ISO, DIN |
Certificate | TS16949,SGS, ISO, or as your requirement to do test by the third party |
Machining | tapping, milling, grinding, drilling, cnc machining |
Tolerance | +/-0.02mm or as drawing requirement |
Surface treatment | polishing,mirror polishing, electrogalvanizing, sandblasting, shot blasting |
Heat treatment | quchenging and tempering, annealing, normalizing |
Casting Roughness | Ra 1.6-Ra12.5 |
2.Surface Treatment |
Stainless Steel | Polishing, Passivating, Sandblasting, Laser engraving |
Steel | Zinc plating, Oxide black, Nickel plating, Chrome platingk, Carburized, Powder Coated |
Aluminum parts | Clear Anodized, Color Anodized, Sandblast Anodized, Chemical Film,Brushing,Polishing |
Plastic | Plating gold (ABS), Painting, Brushing (Acylic), laser engraving |