Investment Casting 304 Stainless Steel Fabrication Lost Wax Casting Construction Accessories

• Customization: Available
• Casting Method: Thermal Gravity Casting
• Process: Lost Wax Casting
• Model NO.: MCL
• Molding Technics: Pressure Casting
• Application: Machinery Parts
• Material: Stainless Steel
• Surface Preparation: Sand Blast
• Surface Roughness: Ra12.5
• Machining Tolerance: +/-0.15mm
• Standard: AISI
• Certification: ISO 9001:2008
• Service: OEM\ODM
• Lead Time: 7-60 Days
• QC Control: 100% Inspection on Critical Dismension
• Cost Control: Most Efficient Production Process Design
• Surface Treatment: Polishing
• Transport Package: OEM
• Specification: OEM
• Trademark: MCGEAR
• Origin: Shandong
• HS Code: 8431
• Production Capacity: 800000

Product Description

 

Stainless Steel Investment Casting Corrosion Resistant 309L Stainless Steel Castings

Mainly targeting precision metal casting in the petroleum, chemical, shipbuilding, papermaking, and fluid industries. The production materials are mainly stainless steel (including duplex steel and super austenite) and high-temperature alloys, and the products mainly include pump valves, instruments, automotive parts, precision instruments, steam turbines, and engine components.

Investment Casting vs. Die Casting
Investment casting has significantly cheaper tooling and is a more cost-effective option for lower quantity production runs.
Additional benefits include a larger alloy selection and the ability to cast larger pieces.

Investment Casting vs. Sand Casting
Investment casting provides a better surface finish and allows for greater design flexibility including the ability to cast thinner walls, create tighter tolerances and create more intricate coring.
Investment Casting vs. Machining
Investment casting can significantly reduce the cost and lower the production time per piece. This is accomplished by producing near net shape parts, while greatly reducing the amount of material waste. In some instances, multiple fabricated parts can be produced as a single casting.

Material	Zamak, Zamak3, Zamak5, Zamak7, ZA8, ZA27
Machine Size Range	80 tons to 280 tons
Part Weight Range	0.02 KGS to 5 KGS
Mold Feature	1) Mould Standard: HASCO, JIS, DME etc
	2) Cavity/core material:H13, 8407 etc
	3) Single or multi cavity die casting moulds
	4) Hardness of steel:40-60 HRC
	5) Lead time:2-4weeks depending on products
Process	Hot Chamber Die Casting + Machining +Surface Finishing
Secondary Machining	CNC turning, Milling, Drilling , Grinding etc
Surface Finish	1. Satin Chrome                              2. Vibratory Finishing
	3. Bright Chrome                            4. Thermal De-Burr
	5. Pearl Nickel                                 6. Powder Coating
	7. Sand Blasting                              8. E-Coating
	9. Passivation                                10. T-Coating
	11. Satin Nickel                             12. Decorative Electroplating
	13. Satin Blackened Brass           14. Lifetime Finishes- PVD
OEM Service Provided	Yes
Production Capacity	Automated equipment handles high volume casting jobs of up to 100,000 pieces per week

Custom Design Vacuum Die Casting Service High Precision Metal Sand Casting

1.Production Capability:
* Die casting * Investment Casting/Lost wax Casting/Precision Casting * Sand Casting * CNC Machining

* Forging * Stamping * Welding

2.Production specifications
* Dimension: OEM/ODM as per drawings
* Surface roughness: As your request
* Processing Tolorance: CT8-CT12
* Applied Software:Pro/E,Auto CAD, Solid Works,IGS,UG,CAD/CAM/CAE
* Packing material we use(According to customer's request):Eco-friendly PP bag, EPE foam, carton box, wooden box, paper, blister film, bubble film,plastic web,Anti-Corrosion Bags,etc
* Trial Sample Delivery Time:25-30 days
* Mass Batch Production Delivery Time: 30days, negotiable according to the order quantity

We do the parts according to customer's drawing in 2D (PDF format) and 3D or CAD stating order quantity, material request,material hardness request,surface roughness request, surface finish request. ODM & OEM parts are welcome!

3.Materials We Use:

* Iron: Grey Iron, ductile iron

* Stainless Steel: AISI 303, 304, 316, 316L, 430F, 440C, 630
* Aluminum: ASTM 380, 2017, 2011, 2024, 5051, 5052, 5056, 6013, 6061, 6063, 6082, 7075, ADC10 (AISi8Cu3) , Extruded/Extrusion Aluminum isavailable
* Carbon and Alloy Steel: AISI 1008, 1010, 1015, 1025, 1030, 1045, 1060, 12L14, 1144, 1215, 4140, 4340, SCM440
* Brass: CA260, C36000, C3601, C3602, C3603, C3604, C37700, C3771,Hpb59-1,H62,C27200(CuZn37),Etc.
* Plastic: POM, NYLON, NORYL, Acetal, Delrin, Polycarbonate, PEEK, Acrylic, ABS,Bakelite
* Special Material: Titanium 6AL-4V, Carpenter Invar 36, Remko B, Nickel Silver C79200, ASM 4640 (Aluminum Bronze), Hastelloy C276 Nickel Alloy

4.Finish We Do:

* Nickel Plating / Electroless Nickel Plated / Zinc Plated / Hard Chrome Plating
* Anodizing / Hard Anodized
* Black Oxide
* Passivation
* Sand Blasting
* Laser Marking
* Powder Coating
* Chem Film
* Vacuum Deposited Aluminum (Mirror Finish) / #4 Brushed Finish / #8 Mirror Finish

1.Casting Details
Mainly Material	stainless steel, carbon steel, steel, aluminium, brass, bronze, copper
Process	investment casting, lost wax casting, silica sol casting. water glass casting, die casting
Casting tolerance	CT4-CT6 (GB/T 6414),CT7-CT9 (GB/T 6414)
Standard	AISI, ANSI, ASTM, JIS, GB, ISO, DIN
Certificate	TS16949,SGS, ISO, or as your requirement to do test by the third party
Machining	tapping, milling, grinding, drilling, cnc machining
Tolerance	+/-0.02mm or as drawing requirement
Surface treatment	polishing,mirror polishing, electrogalvanizing, sandblasting, shot blasting
Heat treatment	quchenging and tempering, annealing, normalizing
Casting Roughness	Ra 1.6-Ra12.5

2.Surface Treatment
Stainless Steel	Polishing, Passivating, Sandblasting, Laser engraving
Steel	Zinc plating, Oxide black, Nickel plating, Chrome platingk, Carburized, Powder Coated
Aluminum parts	Clear Anodized, Color Anodized, Sandblast Anodized, Chemical Film,Brushing,Polishing
Plastic	Plating gold (ABS), Painting, Brushing (Acylic), laser engraving

3.Application
Agricultural equipment	• Armament	• Automobile industry	• Computing equipment
• Medical / dental instruments	• Measuring instruments	• Miscellaneous equipment	• Pharmaceutical industry
• Orthopedic implants	• Safety equipment	• Petrochemical industry	• Industrial valves
•Fixing and movable equipment	• Sanitary fittings	• General machinery	• Pumps and general connections
• Food and beverage processing	• Instrumentation equipment	• Pharmaceutical industry	• Textile equipment

We have experienced team for CNC machining service, advanced technology, excellent equipment, strict management is the foundation of the company's continuous development and expansion, and the precision CNC machined products win the trust of customers. We believe that through our continuous efforts and pursuit, we will be able to achieve mutual benefit and win-win with our customers!

FAQ

Q1: Are you a manufacturer or a trading company?
A: We are a comprehensive company of industry and trade, with our own production workshop.

Q2:Do you support OEM and ODM?
A:Yes,We can produce according to the drawing you provide.

Q3: How to place an order?
A: Customers can contact us online or send us an email with a detailed inquiry list, and then we will reply as soon as possible.

Q4: About the terms of payment.
A: We can accept TT

Q5: What are your payment terms?
A: 30% by telegraphic transfer as a deposit and 70% before delivery. Before you pay the balance, we will show you photos of the products and packaging.

Q6: What's your delivery time?
A: Normally, it takes 7 to 60 working days after receiving the advance payment. Depends on the products and quantity you order.

Q7: About the discount.
A: If the order is large enough, we will give a reasonable discount.

Q8: Can you send me samples then I can feel your quality ?
Yes, of course.

Q9: Can you add our own logo on the products?
Yes. We offer the service of adding customers' logo on the products. There are many types of this service.
If you have this need, welcome to contact me!

Q10: How about your quality guarantee?
We're 100% responsible for damage of full container goods if it's caused by our improper package.
We have very strict QC team to control the quality problem.
From material to finished products, each step, our inspection man to inspect it.
For each order, we will test and have the record.

Q11: Casting Process
Investment cast (wax mould made by middle-temperature wax) /Precision casting, lost Wax Casting (wax mould made by low-temperature
wax)/ Precision casting.

Q12: Casting Tolerance
CT7-8 for Lost-wax casting Process, CT4-6 for investment casting process.

Q13: Machining Process
CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/ Broaching/Reaming /Grinding/Honing and etc

Q14: Machining Tolerance
From 0.005mm-0.01mm-0.1mm.

Q15: General Products Application
Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system,
Agriculture machine metal Parts etc